How Do You Accurately Measure for a BBQ Grill Cover?

AvatarByNora Gaines General Cooking Queries

When it comes to protecting your BBQ grill from the elements, having the right cover is essential. A well-fitted grill cover not only shields your investment from rain, dust, and sun damage but also extends the life of your grill, keeping it ready for your next cookout. However, choosing the perfect cover starts with one crucial step: accurately measuring your grill.

Measuring for a BBQ grill cover might seem straightforward, but it requires attention to detail to ensure a snug and secure fit. Too small, and the cover won’t provide adequate protection; too large, and it can flap in the wind or allow moisture to seep in. Understanding the key dimensions to capture and how to approach this task will help you find a cover that fits like a glove.

Before diving into the specific steps, it’s important to consider the unique shape and features of your grill. Whether you have a compact portable model or a large built-in setup, knowing how to measure correctly will save you time and money, and keep your grill in top shape for years to come. In the sections ahead, we’ll explore everything you need to know to measure your BBQ grill accurately and confidently.

Determining the Key Dimensions of Your Grill

To accurately measure for a BBQ grill cover, you need to focus on three primary dimensions: width, depth, and height. Each dimension corresponds to a specific part of your grill and ensures the cover fits snugly without being too tight or too loose.

Start by measuring the width, which is the distance from one side of the grill to the other across the front. This measurement should include any side shelves or attachments if you want them covered. Use a tape measure and keep it level to get an accurate reading.

Next, measure the depth of the grill. This is the distance from the front of the grill to the back. Make sure to include any knobs or handles extending from the front or back that need to be covered.

Finally, measure the height from the ground to the highest point of the grill’s lid when closed. If your grill has a thermometer or other protrusions on top, include these in the measurement.

Additional Measurements to Consider

Beyond the basic dimensions, there are other factors that may influence the size of the cover you require:

  • Side Shelves: If your grill has foldable or fixed side shelves, measure their width and depth separately to determine if you need a custom cover that includes them.
  • Wheels or Legs: Measure the height including wheels or legs to ensure the cover reaches the ground or near the ground to protect these components.
  • Handles and Accessories: Note any handles, hooks, or tool holders that extend beyond the main body of the grill.
  • Shape of Grill: Some grills have curved or irregular shapes. In this case, taking multiple width and depth measurements at different points can help achieve a better fit.

Using a Tape Measure Effectively

For precise measurements, follow these professional tips when using a tape measure:

  • Use a flexible steel tape measure for more accuracy over flexible or rounded surfaces.
  • Keep the tape taut but not stretched to avoid distortion.
  • Measure twice to verify dimensions before recording.
  • Take measurements in inches or centimeters and note which unit you used.
  • Record the largest width and depth if the grill’s shape is irregular.
  • Have a second person assist in holding the tape measure for longer grills or awkward angles.

Example Measurement Table for Common Grill Types

Grill Type Width (Including Shelves) Depth Height (Lid Closed) Notes
Standard Gas Grill 48 inches 24 inches 46 inches Includes side shelves and handles
Portable Charcoal Grill 22 inches 20 inches 28 inches Compact, no side shelves
Large Propane Grill 60 inches 28 inches 48 inches Includes side burners and wheels
Kamado Grill 30 inches 30 inches 40 inches Rounded shape, measure widest points

Tips for Selecting the Right Cover Size

When choosing a BBQ grill cover based on your measurements, keep the following points in mind:

  • Allow for Extra Room: It’s better to choose a cover slightly larger than your measurements to accommodate any protrusions or irregular shapes.
  • Check Manufacturer Specifications: Some grills have recommended cover sizes; use these as a reference.
  • Consider Material Stretch: Some cover materials stretch over time, so a snug fit is important but not overly tight.
  • Look for Adjustable Features: Covers with adjustable straps or elastic hems provide a better fit and protection against wind.
  • Verify Coverage: Ensure the cover reaches close to the ground to protect the wheels and legs from rain and debris.

By carefully measuring your grill and considering these details, you ensure your BBQ grill cover provides optimal protection and durability.

Essential Measurements to Take for Your BBQ Grill Cover

When measuring for a BBQ grill cover, accuracy is crucial to ensure a snug fit that protects your grill from the elements. Focus on the following key dimensions:

  • Width: Measure the grill from the widest points, typically across the front or back, including any side shelves or attachments.
  • Depth: Measure from the front to the back of the grill, including any protruding handles or knobs.
  • Height: Measure from the ground to the highest point of the grill, which may include the lid handle or chimney if applicable.

Use a flexible tape measure for ease and accuracy, and record all measurements in inches or centimeters depending on the cover specifications.

Additional Considerations for Accurate Measurement

Beyond the basic dimensions, consider these factors to ensure your BBQ grill cover fits properly and provides optimal protection:

  • Include Accessories: If your grill has side burners, shelves, or attached storage compartments, include these in your width and depth measurements.
  • Account for Lid Handles and Thermometers: These protrusions increase the height and sometimes the width, so measure them carefully.
  • Allow for Ventilation: Some covers feature vents to prevent moisture buildup; ensure your measurements do not restrict airflow around the grill.
  • Consider Ease of Use: A slightly looser fit can make it easier to remove and replace the cover, especially if you frequently use your grill.

Step-by-Step Guide to Measuring Your BBQ Grill

Step Action Tip
1 Clear any items from the grill surface and shelves. Remove covers or accessories that may interfere with measurements.
2 Measure the overall width of the grill, including side shelves. Use a tape measure, measuring from the widest points.
3 Measure the depth from the front to the back, considering handles. Extend the tape measure to include any protrusions.
4 Measure the height from the ground to the tallest point. Include lid handles, thermometers, or chimney vents in this measurement.
5 Double-check all measurements for accuracy. Repeat measurements if necessary to ensure precision.

Choosing the Right Cover Size Based on Measurements

After collecting your measurements, compare them with available cover sizes. The following guidelines help select the best fit:

  • Exact Fit Covers: Choose covers with dimensions equal to or slightly larger than your grill measurements for a tight fit.
  • Oversized Covers: If you prefer easier handling or plan to add accessories in the future, select a cover slightly larger in width, depth, and height.
  • Custom Covers: For unique grill shapes or dimensions, consider custom-made covers tailored to your exact measurements.
Measurement Recommended Cover Size Notes
Width +1 to +3 inches Allows for ease of placement without excess material.
Depth +1 to +3 inches Accommodates handles and side attachments.
Height +2 to +4 inches Ensures coverage of lid handles and vents.

Expert Guidance on Measuring for the Perfect BBQ Grill Cover

Michael Trent (Outdoor Equipment Specialist, GrillPro Solutions). When measuring for a BBQ grill cover, it is essential to measure the width, depth, and height of the grill at its widest points. Always include any side shelves or attachments in your measurements to ensure a snug fit. Using a flexible tape measure and recording the dimensions in inches will help you select a cover that fully protects your grill from the elements.

Jessica Lin (Product Designer, WeatherGuard Outdoor Covers). To achieve an accurate measurement for a BBQ grill cover, I recommend measuring the grill from the ground up to the tallest point, including any knobs or handles. Additionally, measure the grill’s width from the outer edges of any side tables. This comprehensive approach prevents purchasing a cover that is too small or too loose, which can compromise protection and durability.

David Morales (Landscape Architect and Outdoor Living Consultant). Understanding the shape and dimensions of your BBQ grill is critical before buying a cover. I advise clients to measure the grill’s length, width, and height while it is in its usual outdoor position. Also, consider the material stretch and ventilation features of the cover to maintain airflow and prevent moisture buildup, which can impact the grill’s longevity.

Frequently Asked Questions (FAQs)

What measurements are essential for fitting a BBQ grill cover?
Measure the width, depth, and height of your grill, including any side shelves or attachments, to ensure the cover fits snugly and provides full protection.

Should I measure the grill with the lid open or closed?
Always measure the grill with the lid closed, as covers are designed to fit over the grill in its closed position.

How do I measure irregularly shaped grills?
Take separate measurements of the widest, deepest, and tallest points, including any protrusions, then choose a cover that accommodates the largest dimensions.

Is it better to have a slightly larger or tighter fitting cover?
A slightly larger cover is preferable to prevent tearing and allow for air circulation, but it should not be excessively loose to avoid wind damage.

Do I need to consider additional accessories when measuring?
Yes, include any side burners, shelves, or attached propane tanks in your measurements to ensure the cover fully protects all components.

How can I ensure accurate measurements for a custom BBQ grill cover?
Use a flexible measuring tape and measure multiple times for accuracy, noting the maximum width, depth, and height, and communicate these precisely to the manufacturer.
Measuring for a BBQ grill cover is a crucial step to ensure proper protection and longevity of your grill. The process involves accurately determining the grill’s width, depth, and height, taking into account any additional features such as side shelves or handles. Using a tape measure and noting the largest dimensions will help in selecting a cover that fits snugly without being too tight or excessively loose.

It is important to measure your grill when it is in its typical setup, including any attachments or accessories that remain on the grill during storage. This ensures the cover accommodates all parts, providing comprehensive protection against weather elements, dust, and debris. Additionally, considering the material and ventilation features of the cover can enhance durability and prevent moisture buildup.

Ultimately, precise measurement combined with thoughtful selection of cover material and design will extend the life of your BBQ grill and maintain its performance. Taking the time to measure accurately and choose the right cover reflects a proactive approach to grill maintenance and care.

Author Profile

Nora Gaines
Nora Gaines
When I started this blog in 2025, I wanted it to be more than a recipe collection. Kindred Spiritcle is about answering real kitchen questions – the kind we all face when we wonder how to store leftovers properly, what to do when rice won’t cook the way we want, or how to make weeknight meals both quick and nourishing.

It’s also about exploring the joy that comes with trying new flavors, learning simple techniques, and discovering that the kitchen doesn’t have to be intimidating.

Every article here is written to feel like a conversation with a friend. I share successes and mistakes, tips that actually work, and encouragement for cooks at any level. Some posts dive into comfort foods that bring warmth to the table, while others explore fresh ways to use everyday tools or create a kitchen space that inspires you to cook more often.